03 9755 3343 info@maxteq.com.au

Product Title

The ROTOCONTROL RSP-H Series machines are an inspection system; designed to inspect 100% of the web while working with finishing applications.

 

Upon detecting a fault, the RSP machine series stops before any post-inspection finishing occurs. The faulty label is then automatically placed on the inspection/splice table where the operator can carry out any corrective action needed. Once the fault is corrected, the web reverses and the corrected label passes under the vision system a second time. This ensures a 100% compliant product is passed to the next stages of production.

The special design and optional large diameter idlers allow the machine to finish booklet labels.

The machines can operate in two distinct levels of compliance full compliance or controlled compliance.

 

Full Compliance

In Full-Compliance-Mode, a defective label must be corrected and re-inspected before the process can continue and cannot be overridden by the operator. This mode is intended for applications where 100% compliant labels must be guaranteed.

Controlled Compliance

In this mode, the operator can choose to re-inspect the corrected label or bypass the re-inspection system and accept a defective label after inspecting it. Controlled compliance mode is intended for premium value-add labels that require the highest quality, but leaves some discretion for the operator to increase production

Specifications:

Working widths:
340mm (13.39”), 440mm (17.32”), 540mm (21.26”), 640mm (25.20”)
Unwind diameter:
750mm (29.53”)
Rewind diameter:
Single rewind = 550mm (21.65”) (with lay-on roller 500mm) (19.69”)
Dual rewind = 420mm (16.54”) (with lay-on roller 400mm) (15.75”)
Run speed up to:
320m/min (1050 fpm) (machine speed is material and vision system dependent)

Standard Configuration includes:

  • Modular design
  • 15”  touch screen panel on pivoting arm
  • Vision system touch screen panel
  • 100% servo control from Bosch Rexroth
  • Job memory for 500 jobs
  • Remote diagnostics
  • Unwind unit
  • Integration platform ready to accept industry leading vision systems
  • Splice table/inspection plate incl. web guide before the camera system
  • Dynamic web buffer
  • Horizontal inspection area
  • Web guide before the slitting unit
  • Cartridge slitting system incl. LED light (optional special booklet slitting)
  • Label/length counting
  • Single rewind – 76mm (3”) core holder

Available options:

  • Hydraulic roll lifter for dia. up to 1200mm (47.24”)
  • Waste rewind unit at unwind and before slitting unit
  • Flag & splice detection
  • Static elimination
  • Inkjet integration
  • Shear, razor and crush knife slitting
  • Full automatic knife positioning system – EPOS or RotoCut
  • Dual rewind
  • Big dual rewind module (600mm) (23.62”)
  • Lay-on rollers
  • Slip differential shafts
  • Strobe light
  • Rewind shafts – 25mm – 152mm (1” – 6”)

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